Tag Archives: gear with motor

China Best Sales DC Planetary Geared Motor Gearbox with Micro DC Gear Motor with Great quality

Product Description

Quiet stable and reliable for long life operation

Motor type 63ZYT-125-24
Protection grade IP50
Duty cycle S1 (100%)
Rated voltage 24 V
Rated current 4.9  A
Input power 117.6 W
No-load current 0.4 A
Rated torque 0.27 Nm
Rated speed 3300 ±10% rpm
Rated output power 93.3 W
Friction torque 2 Ncm
efficiency 80%
Maximum torque 1.3 ±10% Nm
Maximum current 23 A
No-load speed 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature 85 ºC
Weight 1.7 Kg
     
Planetary gear box F1130
Protection grade IP65
Reduction ratio 710.5:1
Rated torque 120 Nm
Maximum torque 180 Nm
Ambient temperature -20 to 85 ºC
Grease Smart Smart top 28
Grease temperature range -20 to 160 ºC

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Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Certification: ISO9001, CCC, CE
Brand: Jintian
Power: 117.6W
Samples:
US$ 162/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China Best Sales DC Planetary Geared Motor Gearbox with Micro DC Gear Motor   with Great quality China Best Sales DC Planetary Geared Motor Gearbox with Micro DC Gear Motor   with Great quality
editor by CX 2024-01-09

China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment with Good quality

Product Description

AC Gear Motor
4 RK 25 R C C F G10
Outer Diameter Motor Type Power Capacity Speed Motor Votalge Output Shaft Shape Accessories Derived Code
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 100mm
IK – Induction
RK – Reversible
TK – Torque
6 – 6W
15 – 15W
40 – 40W
60 – 60W
90 – 90W
120 – 120W
140 – 140W
180 – 180W
200 – 200W
250 – 250W
R   A -1 Phase 110V
C – 1 Phase 220V
C2 – 1 Phase 110V/220V
S – 3 Phase 220V
S2 – 3 Phase 220V/380V
S3 – 3 Phase 380V
S4 – 3 Phase 440V
SS3 – 3 Phase 220V/380V
A – Round Shaft
C – Toothed Shaft 
T/P – Thermally Protected
F – Fan
M – Electro-manetic
Z – Damping
Dimension
Shaft Length

AC Gearhead
4 GN 60 K G12 T
Outer Diameter Motor Shaft Shape Gear Ratio Bearing Model Output Shaft Diameter Installation Method
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 104mm
GN – Bevel Gear Shaft
GU – Bevel Gear Shaft
GS – Strengthen T-shaped installation
GZ – Right-angle gearbox
GM – Intermediate gearbox
60 – 1:60 K – Standard Rolling Bearings
RT – Right Angle
RC – Right Angle Hollow
G12 –  Ф12mm L – Screw Hole
T – Through Hole

Specifications of Motor
Motor Type Motor Model No. Description Rating Start Condenser Gear Model No.
Cylindncal
Output Shaft
Pinion Cut
Output Shaft
Force Peripheral Wave No. Valtage Current Start Turning Moment Turning Moment Revolving No. Capacity Resistance Voltage Pairing Bearing Middle Gear
( W ) ( Hz ) ( V ) ( A ) ( gcm ) ( gcm ) ( rpm ) ( uF ) ( V )
Rerersible
 Motor
4RK25A-A 4RK25GN-A 25 50 110 0.60 1950 1950 1250 8 250 4GN-K 4GN10X
60 110 0.55 1650 1620 1500 7
4RK25A-C 4RK25GN-C 50 220 0.30 1950 1950 1250 2 500 4GN-K 4GN10X
60 220 0.27 1650 1620 1500 1.8
4RK30A-A 4RK30GN-A 30 50 110 0.70 2400 2350 1250 10 250 4GN-K 4GN10X
60 110 0.65 1950 1950 1500 8
4RK30A-C 4RK30GN-C 50 220 0.35 2400 2350 1250 2.5 500 4GN-K 4GN10X
60 220 0.32 1950 1950 1500 2
4RK40A-A 4RK40GN-A 40 50 110 0.80 3250 3250 1250 16 250 4GN-K 4GN10X
60 110 0.75 3600 2600 1500 14
4RK40A-C 4RK40GN-C 50 220 0.40 3250 3250 1250 4 500 4GN-K 4GN10X
60 220 0.38 2600 2600 1500 3.5
Induction
 Motor
4IK25A-A 4IK25GN-A 25 50 110 0.55 1650 1950 1250 7 250 4GN-K 4GN10X
60 110 0.50 1380 1620 1500 6
4IK25A-C 4IK25GN-C 50 220 0.28 1650 1950 1250 1.8 500 4GN-K 4GN10X
60 220 0.25 1350 1620 1500 1.5
4IK30A-A 4IK30GN-A 30 50 110 0.65 2050 2350 1250 10 250 4GN-K 4GN10X
60 110 0.60 1750 1950 1500 8
4IK30A-C 4IK30GN-C 50 220 0.33 2050 2350 1250 2.2 500 4GN-K 4GN10X
60 220 0.30 1750 1950 1500 2
External Dimension
Type Reduction Ratio L1(mm) L2(mm) L3(mm)
4IK(RK)25A(GN) 1:3 ~ 1:20 86 32 118
4IK(RK)30A(GN) 86 32 118
4IK(RK)40A(GN) 101 32 133
4IK(RK)25A(GN) 1:25 ~ 1:180 86 44 130
4IK(RK)30A(GN) 86 44 130
4IK(RK)40A(GN) 101 44 145
Gear Head-Torque Table (kg.cm) 
 ( kg.cm x 9.8 ÷ 100 ) = N.m
 r/min 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Gear Redcution Ratio 50Hz 3 5 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Permissible Load 25W kg.cm 4 6.7 10 13.3 16 20 26.7 32 39 65 80 80 80 80 80 80 80
30W kg.cm 4.8 8 12 16 20 24 32 38 45 76 80 80 80 80 80 80 80
40W kg.cm 6.7 11 16 21.3 28 33 42 54 65 80 80 80 80 80 80 80 80
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed.
Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor
White background indicates: rotation in the opposite direction

FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china. 
     We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W, 
     AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
     drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.

Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC. 
     And the advanced test-ing machine can assure of qualified products delivered.

Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us, 
    or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc. 
    please do not hesitate to let us know, then we can suggest a suitable motor per your request.

Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape. 
     if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.

Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. 
     But we are very flexible on the lead time, it will depend on the specific orders.

Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.

Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.

Q: How to contact us?
A: You can send us an inquiry.

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Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

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Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment   with Good quality China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment   with Good quality
editor by CX 2023-12-19

China Jiangyin Gearbox Flendered Bevel Helical Gearbox with Gear Motor components of gearbox

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Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Jiangyin Gearbox Flendered Bevel Helical Gearbox with Gear Motor     components of gearbox	China Jiangyin Gearbox Flendered Bevel Helical Gearbox with Gear Motor     components of gearbox
editor by czh 2023-02-24

China Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale with Free Design Custom

Warranty: 3 years, 1 Year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, worm gear uses Advertising Company
Weight (KG): 8 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 2.6-1195N.M
Input Speed: 1450 Rpm
Output Speed: 14-280r/min
Bearing: C&U Bearing
Seal: NAK
Housing Material: Die-Cast Iron cast
Gear material: Cooper-10-3#
Installation Model: B3
Color: Blue(RAL5571)/Silver Grey (RAL9571)
Certificate: ISO9001
Keyword: Gearbox WPA
Packaging Details: carton or wooden case per set or based on customer’s request.

Hot sale WPA single stage worm gear reducer chain drive gear box worm gear box reduction gearbox for sale
WP series reducer, the worm is made of 45# high quality steel after heat treatment, the worm wheel is cast with tin bronze, the wear-resisting performance is good, especially on the bearing capacity is more obvious, mainly applicable to plastic, metallurgy, beverage, mine, lifting transportation, chemical construction and other mechanical equipment speed reduction drive.
Features:
1. Stable transmission, low vibration, impact and noise, large reduction ratio, wide versatility and suitable for use with various mechanical equipment.
2. Large transmission ratio can be obtained by single-stage transmission, Faradyi Wholesale Electronic 3v 6v Double Shaft Micro 130 Dc Drive Motor For Fan with compact structure. Most reducers have good self-locking property, and can save the brake device for mechanical equipment with brake requirements.
3. The meshing friction loss between worm screw teeth and worm gear surface is relatively large, so the transmission efficiency is lower than that of gear, and it is easy to be heated and the temperature is higher.
4. Higher requirements for lubrication and cooling.
Type:gearbox WPAModel:WPA 40-250Ratio:1:10,15,20,25,30,40,50,60Color:Blue/Silver Or On Customer RequestMaterial:Housing: Die-Cast Iron castWorm Gear-Copper-10-3#Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRCShaft-chromium steel-45#Packing:Carton and Wooden CaseBearing:C&U BearingSeal: NAK SKFWarranty:1 YearInput Power: 0.06KW,0.09KW
Usages:Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing, 24V 3000RPM Planetary Reduction Gearbox Dyeing,Woodworking,Glass.

IEC Flange:
56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ON
Lubricant:Synthetic&Mineral
Company Information
Certifications
Our Services
Packaging & Shipping
Expo& Customers
FAQ: Are you trading company or manufacturer ?A: We are factory.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance , Fast Shipping Crankshaft Belt Pulley for Gm Chevrolet S10 Blazer Astra Vectra Cd Elegance Elite Gl 1995- 93321182 balance before shippment.If you have another question, pls feel free to contact us as below:
Contact us

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale  with Free Design CustomChina Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale  with Free Design Custom

China high quality DM-30RS385 30mm dc spur gear motor for window shutter with Best Sales

Warranty: 1 year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 0.15 KG
Customized support: OEM, ODM
Gearing Arrangement: Spur
Output Torque: 0.5~10kgf.cm
Input Speed: 3000-10000rpm
Output Speed: 5-1000rpm
Working Current: 0.3-1.5A
Gearbox Size: 30mm round
Stall Torque: 1kgf.cm-30kgf.cm
Driving Motor Speed: 3000rpm-10000rpm
Gears Style: Metal gear
Shaft diameter: 5mm
Normal Shaft Length: 22mm
Certification: CE, Rohs
No load Working Hours: 500 hours
Product Keywords: motor for wind generator
Packaging Details: Inside plastic tray or foam packed with outer paper cartons

DM-30RS385 motor for wind generator motors sliding gate permanent magnet 12v dc
1. Main voltage: 3V, 6V, 12VDC, 24VDC
2. Typical applications: Automatic door-lock, projector, hairdressing equipment
3. Round Gearbox size: φ30mm*L
4. Torque: 2-16kgf.cm
5. Direction: CW, CCW
6. Voltage, speed, and shaft can be customized based
7. Encoder 13PPR available

Appearance size:

Gearbox Data :
Number of stages
4
5
6
7
8
Reduction ratio
37
88,114,131
206,265,305
341,392,450
619,711,796 914,1049, High quality timing belt Crankshaft pulley for Hyundai h100 D4BA 23129-42070 42000 42001 42011 1548
1857,2132
2387,2447
Gearbox length “L”mm
22.2
24.8
27.4
30
32.6
Breaking torque(kgf.cm)
10
12
16
20
20
Gearbox efficiency
65%
59%
53%
48%
43%

Driving Motor Data :
Motor model
Rated
Volt.
No load
Load
Stall
Current
Speed
Current
Speed
Torque
Output
power
Torque
Current
V
mA
r/min
mA
r/min
gf.cm
W
gf.cm
mA
DM-385-012-3000
12
≤60
3000
≤150
2200
35
0.8
≥110
≥360
DM-385-012-4500
12
≤70
4500
≤300
3300
55
1.9
≥210
≥960
DM-385-012-6000
12
≤100
6000
≤600
4500
80
3.7
≥280
≥1600
DM-385-571-3000
24
≤28
3000
≤70
2200
35
0.8
≥110
≥160
DM-385-571-4500
24
≤50
4500
≤150
3300
55
1.9
≥180
≥380
DM-385-571-6000
24
≤70
6000
≤300
4500
80
3.7
≥250
≥800

Gear Motor Data:
Motor model
Rated
Volt.
No load
Load
Stall
Current
Speed
Current
Speed
Torque
Output power
Torque
Current
V
A
r/min
A
r/min
kgf.cm
W
kgf.cm
A
DM-30RS3850126000-265K
12.0
0.21
23.1
0.70
17.2
12.0
2.16
48.0
2.14
DM-30RS3850126000-341K
12.0
0.22
17.4
0.70
12.9
16.0
2.15
63.0
2.09
DM-30RS38501212000-20K
12.0
0.36
576.7
1.42
446.2
1.56
7.13
6.9
5.06
DM-30RS3855717300-36.7K
24.0
0.08
189.5
0.30
150.7
1.89
2.91
8.0
1.14
DM-30RS3855718000-36.7K
24.0
0.09
214.5
0.34
169.1
1.90
3.28
9.0
1.27

Curve Chart :
Model: DM-30RS3850126000-265K

Model: DM-30RS3850126000-341K

Remark:
Gear Motor Torque=Driving motor torque*Reduction ratio*Gearbox efficiency;
Gear Motor Speed=Driving motor speed/Reduction ratio
Motor detailed config can be customized according to customer’s requests,like voltage,speed,as well as shaft length and shape…
Welcome OEM or ODM projects

Product picture

Office

Workshop

Machine and Testing Equipment

Delivery

About us
HangZhou Xihu (West Lake) Dis.ming Motor Co., Ltd. is expecialized in micro dc motors and dc gear motors. With 10-year-experience and a professional R & D team, Xihu (West Lake) Dis.ming Motor stands out in gear motor market in China. We have successfully worked out over 100 series of micro DC motors. Our products are widely used in household appliances, Custom Auto car suspension bushes Rubber Bushing spring bushing audio/video products, office equipment, health-care and beauty-care facilities, medical appliances, high-class toys, electronic tools, electronic commodity, automotive parts and automatic systems.

FAQ

  • Q: What kind of motors can you provide?
  • A: We can provide dc motor, dc gear motor including spur gear motor, planetary gear motor, worm gear motor; voltage, free load speed, rated speed, rated torque and size can be customized;
  • Q: What is the delivery time for samples and mass production?
  • A: For samples if we don’t have material stock, delivery date 15-20days; if with stock, produce date can be 3-5days;
  • For mass production, normally arrange under schedule, the ealier your order is, the faster we will produce; in slack season delivery date is 25 dasy; busy season we will need more than 30 days if quantity is large;
  • Q: What spec. shall I provide before sample making?
  • A: A good questions! Pls tell us spec. of voltage, free-load speed, load speed, rated torque, size spec. or other special requirement; we will provide our best recommend to you;
  • Q: Is there testing report or motor specification when I get the sample?
  • A: Yes, we provide the testing report and specification in PDF file after sample is ready;
  • Welcome to inquire!

    How to Select a Gearbox

    When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
    gearbox

    Function

    The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
    The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
    A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
    In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

    Purpose

    A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
    Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
    Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
    When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
    gearbox

    Application

    When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
    China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
    A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
    The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

    Material

    When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
    The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
    In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
    The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
    gearbox

    Manufacturing

    The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
    The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
    Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
    The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

    China high quality DM-30RS385 30mm dc spur gear motor for window shutter  with Best SalesChina high quality DM-30RS385 30mm dc spur gear motor for window shutter  with Best Sales