Tag Archives: gear for motor

China OEM Telec Custom Metal Grey Iron CZPT Transmission Gear Box for Motor Parts car gearbox

Product Description

 

Company Profile

Material: Grey Iron/ Ductile Iron
Weight: 0.5kgs – 2000kgs
Technologies: Lost Foam / Auto Molding / Resin Sand / Jarring Molding / Floor Molding
Surface Treatment: Anti-rust Oil / Paint / Electrophoresis
Application: Pump & Valve / Motor & Alternator / Transmission Equipment / Machinery & Construction
Package: Wood Pallet or as Per Customers′ Requirement
Customized: As Customers′ Requirement

 

Product Description

Our Advantages

We possess our own mould manufacturing capabilities,
allowing us to perform fast and efficient mould production and mould repair.

Rapidly manufacturing models for testing and validation in 
the design phase and reduce the risk of casting defects.
We offer services to all casting workshops with advanced automated 
sand processing equipment and 14 electric melting furnaces (1T, 1.5T, 2T, 6T),
as well as 2 ABP automatic melting furnaces (6T).
Multiple casting processes are available to 
meet the production requirements of different castings.
Advanced machining equipment, including vertical and horizontal 
machining centers, CNC lathes, and various precision machining equipment.
Various surface treatment capabilities, such as hanging shot blasting machines, 
tumbling machines, and fully automatic dust-free overhead conveyor shot blasting 
equipment. Additionally, we offer processes like painting, electrophoresis, and 
more to ensure the quality of finished castings and prevent rusting.
With professional labs, accurate test equipments, scientific test 
methods, we ensure steady and reliable quality for customers.

Packaging & Shipping

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Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting
Sand Core Type: Clay Sand Core
Application: Machinery Parts
Machining: Machining Center
Material: Iron
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China OEM Telec Custom Metal Grey Iron CZPT Transmission Gear Box for Motor Parts   car gearbox	China OEM Telec Custom Metal Grey Iron CZPT Transmission Gear Box for Motor Parts   car gearbox
editor by CX 2024-05-03

China manufacturer Precision Motor Gearbox for Industrial Use Worm Gear Motor Gearmotor wholesaler

Product Description

 

Product Description

 D45 Model Motor
 

This compact 45mm diameter motor, featuring a worm gear reducer box, is designed for efficiency and durability. Despite its small size and lightweight design, it offers high load torque, minimal noise, and a long lifespan. Perfect for applications like automatic table and chair lifting, as well as automatic curtains.

 

Key Features:

  • 45mm diameter motor
  • Worm gear reducer box
  • High load torque
  • Low noise
  • Long service life

Manufacturer Information:

HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

Discover our Precision Motor Gearbox for Industrial Use, featuring high precision, durability, and efficient operation. Customizable options available.

   

Model Voltage

Unit: VDC

No load speed

Unit: rpm

Noload current

Unit: mA

Stall torque

Unit: kg.cm

Gear ratio
D45-40 12V 150 rpm 60mA 6.4 kg.cm 40:1
D45-65 12V 90 rpm 60mA 10 kg.cm 65:1
D45-150 12V 40 rpm 60mA 24 kg.cm 150:1
D45-200 12V 30 rpm 60mA 25 kg.cm 200:1
D45-260 12V 23 rpm 60mA 25 kg.cm 260:1
D45-340 12V 18 rpm 60mA 25kg.cm 340:1
D45-600 12V 10 rpm 60mA 25 kg.cm 600:1
D45-1000 12V 6 rpm 60mA 25kg.cm 1000:1

 
 
 

D52 Electric Motor for Household Appliances

 

This D52 electric motor, manufactured by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd., is ideal for various household appliances such as electric drying racks, ice breakers, lifting tables, and mechanical equipment. Its compact size, high torque, and easy installation make it a versatile choice for your needs. Moreover, the output shaft size can be customized to suit your specific requirements.

 

Features:

  • Small size
  • Large torque
  • Easy to install

Customizable output shaft size

Products Type Voltage Power No Load Load Gear ratio Motor length
Speed Current Speed Current Torque
VDC W RPM A RPM A N.M mm
D52R-2440-270 24 40 270±20 ≤0.8 200±20 ≤4.5 ≥1.5 2:34 64
D52R-2430-110 24 30 110±10 ≤0.8 75±5 ≤4.0 ≥3.5 1:45 64
D52R-2415-55 24 15 55±5 ≤0.8 38±5 ≤3.0 ≥3.0 1:51 64
Remarks
 
    

Detailed Photos

Product Parameters

52mm Worm Gear Motor with Encoder

 

Introducing the efficient BLDC gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.. This motor is designed for industrial use, providing quiet, durable, and powerful performance. With a customizable speed reducer, this motor is perfect for a wide range of versatile applications.

  

 

Introducing our Encoder Equipped 52mm Worm Gear Motor

 

A compact and efficient BLDC gear motor designed for versatile industrial applications. Manufactured by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd., this motor features a customizable speed reducer that delivers durable and powerful performance.

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

 

Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.

 

Specializing in AC and DC motors for various applications such as kitchen appliances, air flow products, and more.

 

With 16 years of experience, we provide quality motion solutions tailored to customer needs.

 

Our offerings include superior customer service, high-quality products, innovative designs, and competitive prices.

 

Compliant with EU and American standards, ensuring safety and social responsibility.

 

Partner with us for your next project and experience CHINAMFG in motor solutions.

         

Introducing the Encoder Equipped 52mm Worm Gear Motor by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. A compact, efficient, and customizable motor designed for industrial applications.

Customer photo
 

FAQ

Q1. What about the payment way?
A1. By TT at sight or trade assurance. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.

Q2. How long is the guarantee?
A2. We offer you high quality motors with 12 months guarantee and reply you as soon as possible within 5 hours.

Q3. If the motor some parts is broken 1 day, how can we get help from you?
A3. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.

Q4.How does your factory do regarding quality control?
A4.We have CE certificate and we have a special QC department in charge of products’ quality. If you also need other certificates, we also can help to apply.

Q5. What is your packaging?
A5. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the motor on the wooden bracket.

Q6. How can we check the motor before delivery?
A6. We can provide online checking when testing the motor on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.
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Application: Universal, Industrial, Household Appliances, Car, Power Tools, DC Worm Gear Motor
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 2
Customization:
Available

|

Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China manufacturer Precision Motor Gearbox for Industrial Use Worm Gear Motor Gearmotor   wholesaler China manufacturer Precision Motor Gearbox for Industrial Use Worm Gear Motor Gearmotor   wholesaler
editor by CX 2024-04-15

China Good quality High End Unique Worm Gear Speed Reducer 12 Volt Gearbox Machine IEC Flange for Mounting Motor 1 Year After Vessel Date Wuma gearbox design

Product Description

Why Choose Us

Product Details

 

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti  

Output Shaft: steel-45#

 

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

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Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Worm
Step: Double-Step
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Good quality High End Unique Worm Gear Speed Reducer 12 Volt Gearbox Machine IEC Flange for Mounting Motor 1 Year After Vessel Date Wuma   gearbox design		China Good quality High End Unique Worm Gear Speed Reducer 12 Volt Gearbox Machine IEC Flange for Mounting Motor 1 Year After Vessel Date Wuma   gearbox design
editor by CX 2024-02-16

China Good quality High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor cvt gearbox

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction   motor, reversible motor, DC brush gear  motor, DC brushless gear motor , CH/CV big gear motors , Planetary gear motor ,Worm gear motor  etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

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Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China Good quality High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor   cvt gearbox	China Good quality High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor   cvt gearbox
editor by CX 2023-12-25

China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment with Good quality

Product Description

AC Gear Motor
4 RK 25 R C C F G10
Outer Diameter Motor Type Power Capacity Speed Motor Votalge Output Shaft Shape Accessories Derived Code
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 100mm
IK – Induction
RK – Reversible
TK – Torque
6 – 6W
15 – 15W
40 – 40W
60 – 60W
90 – 90W
120 – 120W
140 – 140W
180 – 180W
200 – 200W
250 – 250W
R   A -1 Phase 110V
C – 1 Phase 220V
C2 – 1 Phase 110V/220V
S – 3 Phase 220V
S2 – 3 Phase 220V/380V
S3 – 3 Phase 380V
S4 – 3 Phase 440V
SS3 – 3 Phase 220V/380V
A – Round Shaft
C – Toothed Shaft 
T/P – Thermally Protected
F – Fan
M – Electro-manetic
Z – Damping
Dimension
Shaft Length

AC Gearhead
4 GN 60 K G12 T
Outer Diameter Motor Shaft Shape Gear Ratio Bearing Model Output Shaft Diameter Installation Method
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 104mm
GN – Bevel Gear Shaft
GU – Bevel Gear Shaft
GS – Strengthen T-shaped installation
GZ – Right-angle gearbox
GM – Intermediate gearbox
60 – 1:60 K – Standard Rolling Bearings
RT – Right Angle
RC – Right Angle Hollow
G12 –  Ф12mm L – Screw Hole
T – Through Hole

Specifications of Motor
Motor Type Motor Model No. Description Rating Start Condenser Gear Model No.
Cylindncal
Output Shaft
Pinion Cut
Output Shaft
Force Peripheral Wave No. Valtage Current Start Turning Moment Turning Moment Revolving No. Capacity Resistance Voltage Pairing Bearing Middle Gear
( W ) ( Hz ) ( V ) ( A ) ( gcm ) ( gcm ) ( rpm ) ( uF ) ( V )
Rerersible
 Motor
4RK25A-A 4RK25GN-A 25 50 110 0.60 1950 1950 1250 8 250 4GN-K 4GN10X
60 110 0.55 1650 1620 1500 7
4RK25A-C 4RK25GN-C 50 220 0.30 1950 1950 1250 2 500 4GN-K 4GN10X
60 220 0.27 1650 1620 1500 1.8
4RK30A-A 4RK30GN-A 30 50 110 0.70 2400 2350 1250 10 250 4GN-K 4GN10X
60 110 0.65 1950 1950 1500 8
4RK30A-C 4RK30GN-C 50 220 0.35 2400 2350 1250 2.5 500 4GN-K 4GN10X
60 220 0.32 1950 1950 1500 2
4RK40A-A 4RK40GN-A 40 50 110 0.80 3250 3250 1250 16 250 4GN-K 4GN10X
60 110 0.75 3600 2600 1500 14
4RK40A-C 4RK40GN-C 50 220 0.40 3250 3250 1250 4 500 4GN-K 4GN10X
60 220 0.38 2600 2600 1500 3.5
Induction
 Motor
4IK25A-A 4IK25GN-A 25 50 110 0.55 1650 1950 1250 7 250 4GN-K 4GN10X
60 110 0.50 1380 1620 1500 6
4IK25A-C 4IK25GN-C 50 220 0.28 1650 1950 1250 1.8 500 4GN-K 4GN10X
60 220 0.25 1350 1620 1500 1.5
4IK30A-A 4IK30GN-A 30 50 110 0.65 2050 2350 1250 10 250 4GN-K 4GN10X
60 110 0.60 1750 1950 1500 8
4IK30A-C 4IK30GN-C 50 220 0.33 2050 2350 1250 2.2 500 4GN-K 4GN10X
60 220 0.30 1750 1950 1500 2
External Dimension
Type Reduction Ratio L1(mm) L2(mm) L3(mm)
4IK(RK)25A(GN) 1:3 ~ 1:20 86 32 118
4IK(RK)30A(GN) 86 32 118
4IK(RK)40A(GN) 101 32 133
4IK(RK)25A(GN) 1:25 ~ 1:180 86 44 130
4IK(RK)30A(GN) 86 44 130
4IK(RK)40A(GN) 101 44 145
Gear Head-Torque Table (kg.cm) 
 ( kg.cm x 9.8 ÷ 100 ) = N.m
 r/min 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Gear Redcution Ratio 50Hz 3 5 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Permissible Load 25W kg.cm 4 6.7 10 13.3 16 20 26.7 32 39 65 80 80 80 80 80 80 80
30W kg.cm 4.8 8 12 16 20 24 32 38 45 76 80 80 80 80 80 80 80
40W kg.cm 6.7 11 16 21.3 28 33 42 54 65 80 80 80 80 80 80 80 80
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed.
Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor
White background indicates: rotation in the opposite direction

FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china. 
     We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W, 
     AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
     drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.

Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC. 
     And the advanced test-ing machine can assure of qualified products delivered.

Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us, 
    or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc. 
    please do not hesitate to let us know, then we can suggest a suitable motor per your request.

Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape. 
     if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.

Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. 
     But we are very flexible on the lead time, it will depend on the specific orders.

Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.

Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.

Q: How to contact us?
A: You can send us an inquiry.

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Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

|

Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment   with Good quality China Good quality CZPT 200W Small AC Induction Gear Motor, AC Reversible Electric Motor with Right Angle Gearbox for Flake Ice Make Equipment   with Good quality
editor by CX 2023-12-19

China Professional ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping cycloidal gearbox

Product Description

Model Selection

      ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

Type Of RV Reducer

Application Of RV Reeducer

         Precision Cycloidal Gearbox is widely used in industrial machinery fields such as machine tool, robot arm, industrial robot, die-casting feeding machine, manipulator for punching machine, AGV driver, bottle-making machine, UV Printer and etc.

Other Products

Company Profile

 

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Customization:
Available

|

Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China Professional ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   cycloidal gearbox	China Professional ZD High-Efficiency Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   cycloidal gearbox
editor by CX 2023-12-07

China Best Sales High Precision Cycloidal Pin Gear Reducer Reduction Gearbox for DC Motor automatic gearbox

Product Description

Product Description

HangZhou Fubao Electromechanical Technology Co., Ltd.High Precision Cycloidal Pin Gear Reducer reduction gearbox  Installed with radial thrust ball bearings, so it can support external load, torque rigidity, large allowable torque, can reduce the number of components required, easy installation. The revolution speed of WRV gears is slower and vibration is reduced, which can reduce the motor structure (input gear) and inertia.
High Precision Cycloidal Pin Gear Reducer reduction gearbox High precision, high rigidity, high torque, high load and other characteristics realize hollow design at the same time. After being hollowed out, the ease of use of the product is improved due to the variety of piping and cable layout options.

The High Precision Cycloidal Pin Gear Reducer reduction gearbox  is developed on the basis of the traditional needle wheel reducer. It not only overcomes the shortcomings of the general needle pendulum transmission, but also has more advantages, such as long life, stable precision, high efficiency, smooth transmission, small size, Light weight, large reduction ratio range, etc. This RV reducer from FUBAO adopts a double support support mechanism and a pinwheel mechanism, even if a torque up to 6 times the rated torque is applied, the product will not be damaged, and the torsional rigidity is very large. Small backlash, small volume, large torque. In order to directly support large loads, main bearings (large angular contact ball bearings) are installed inside.

High Precision Cycloidal Pin Gear Reducer reduction gearbox  mainly has the following characteristics:

A. Main bearing built-in mechanism
1. Improved reliability;
2. Total cost reduction;
3. Radial thrust ball bearings are installed, so they can support external loads, and the moment rigidity and allowable moment are large, which can reduce the number of required components;
4. The use of couplings and motor flanges makes the installation of the motor very simple.

B. 2-stage deceleration mechanism
1. Small vibration;
2. The revolution speed of the gear is slowed down, the vibration is reduced, and the direct connection part of the motor (input gear) can be reduced, and the inertia can be reduced.

C. Double column support mechanism
1. High torsional rigidity;
2. Strong impact resistance;
3. The crank shaft is supported by double columns in the reducer.

D. Rolling contact mechanism
1. Excellent starting power;
2. Small abrasion and long service life;
3. Small backlash (1arc.min).

Model number WRV-6E WRV-20E WRV-40E WRV-80E WRV-110E WRV-160E WRV-320E WRV-450E
Deceleration ratio 31-103 57-161 57-153 57-153 81-175 81-171 81-185 81-192
Rated torque 196 882 1666 2156 2940 3920 7056 8820
Instantaneous maximum allowable torque Nm 392 1764 3332 4312 5880 7840 14112 17640
Maximum backgap Arc-min ≤1.5 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1

Detailed Photos

Product Details

Basic Information

Application Case

Company Profile

Factory Display

 

FAQ

Q: Speed reducer grease replacement time

A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Robot Arm
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

gearbox

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China Best Sales High Precision Cycloidal Pin Gear Reducer Reduction Gearbox for DC Motor   automatic gearbox	China Best Sales High Precision Cycloidal Pin Gear Reducer Reduction Gearbox for DC Motor   automatic gearbox
editor by CX 2023-07-07

China Right Angel Helical-Bevel Gear Motor Geared Reducer Gearbox for Service Operation comer gearbox

Merchandise Description

 

Item Description

EasyFit  SYSTEM

The EasyFit Method drastically increases the effectiveness of cooperation with our associates. In a couple of measures, they are then assembled into geared motors in assembly centers and sellers about the globe. The ultimate assembly of the 3 elements will take only 5 minutes.

S4 Family members

SP4 Parallel shaft gear motor (F Sequence)

Foot, flange mounting, built-in motor, hollow shaft/strong shaft design

Output Torque Assortment: 200 – 15000 Nm

Ratio Selection:   i = 3.5 – 30000

Energy Assortment: .twelve – 90 kW

Measurement Product: 1-eight

 

SK4 Proper angle shaft gear motor (K Collection)

Foot, flange mounting, built-in motor, hollow shaft/sound shaft style

Output Torque Assortment:  440 – 20000 Nm

Ratio Variety:  i = 7.1 – 30000

Energy Variety:  0.12 – ninety kW  
 
Dimensions Product:  2-9

 

SI4 Inline kelical equipment motor (R Collection)

Foot, flange mounting, integrated motor

Output Torque Selection:  200 – 25000 Nm

Ratio Assortment:  i = 2.8 – 30000

Electrical power Assortment:  0.12 – 90 kW

Measurement Design:  1-9

 

Merchandise Parameters

Type SK Series Bevel-Helical Gear Reducer
Product SKZN26,SKZN36,SKZN46,SKZN56,SKZN66,SKZN76,SKZN86,SKZN96
Measurement Sort 2 ~ 9
Coloration RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Equipment: 17CrNiMo6
Enter/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Guarantee 1 Year
Packing Fumigation wooden case

 

Products’ Finish Consumers Show

 

Equipment

Organization Profile

   GNORD is the brand name affiliated to Acorn Industrial Corporation in United Stated and a subsidiary with total money and holdings from Chinese shown business. GNORD Travel has originated from German and American technologies given that 1908. The manufacturing base is found in HangZhou, ZheJiang , covering an region of 50000  square meters and with very first section investment decision of amount RMB 4 hundred million yuan (Amount to about USD sixty four million). GNORD has the general abilities of design, analysis and advancement, generation, marketing and advertising and support in the fields of all types of transmission systems and large precision elements. With the substantial stage of item R&D and producing abilities, GNORD focuses on delivering products in a number of fields and all-round services, which mainly encounter to the global high-end transmission industry.
    The item quality assurance of GNORD is derived not only from the acquisition of  equipment of equally equipment motors and gearboxes from HangZhou Rexnord Transmissions Co.,Ltd as nicely as the mental home rights of CZ08 gearbox of United States and S4 sequence equipment motor production line of Germany, but also from the getting more than of factory staffs from HangZhou Rexnord which contain the workers of manufacturing, R&D and product sales team of equipment motors and gear bins. Xihu (West Lake) Dis.d by several patents and innovative producing tactics, GNORD are now specializing in the creation of gear motors, gearboxes,  special gearboxes for large performance welding robot and other relevant transmission system and elements, and so forth.
 

Sample Room

Exhibition

 

US $49-599
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Customization:

###

Type SK Series Bevel-Helical Gear Reducer
Model SKZN26,SKZN36,SKZN46,SKZN56,SKZN66,SKZN76,SKZN86,SKZN96
Size Type 2 ~ 9
Color RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Gear: 17CrNiMo6
Input/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Warranty 1 Year
Packing Fumigation wooden case
US $49-599
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Customization:

###

Type SK Series Bevel-Helical Gear Reducer
Model SKZN26,SKZN36,SKZN46,SKZN56,SKZN66,SKZN76,SKZN86,SKZN96
Size Type 2 ~ 9
Color RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Gear: 17CrNiMo6
Input/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Warranty 1 Year
Packing Fumigation wooden case

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Right Angel Helical-Bevel Gear Motor Geared Reducer Gearbox for Service Operation     comer gearbox	China Right Angel Helical-Bevel Gear Motor Geared Reducer Gearbox for Service Operation     comer gearbox
editor by czh 2022-12-08

China Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale with Free Design Custom

Warranty: 3 years, 1 Year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, worm gear uses Advertising Company
Weight (KG): 8 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 2.6-1195N.M
Input Speed: 1450 Rpm
Output Speed: 14-280r/min
Bearing: C&U Bearing
Seal: NAK
Housing Material: Die-Cast Iron cast
Gear material: Cooper-10-3#
Installation Model: B3
Color: Blue(RAL5571)/Silver Grey (RAL9571)
Certificate: ISO9001
Keyword: Gearbox WPA
Packaging Details: carton or wooden case per set or based on customer’s request.

Hot sale WPA single stage worm gear reducer chain drive gear box worm gear box reduction gearbox for sale
WP series reducer, the worm is made of 45# high quality steel after heat treatment, the worm wheel is cast with tin bronze, the wear-resisting performance is good, especially on the bearing capacity is more obvious, mainly applicable to plastic, metallurgy, beverage, mine, lifting transportation, chemical construction and other mechanical equipment speed reduction drive.
Features:
1. Stable transmission, low vibration, impact and noise, large reduction ratio, wide versatility and suitable for use with various mechanical equipment.
2. Large transmission ratio can be obtained by single-stage transmission, Faradyi Wholesale Electronic 3v 6v Double Shaft Micro 130 Dc Drive Motor For Fan with compact structure. Most reducers have good self-locking property, and can save the brake device for mechanical equipment with brake requirements.
3. The meshing friction loss between worm screw teeth and worm gear surface is relatively large, so the transmission efficiency is lower than that of gear, and it is easy to be heated and the temperature is higher.
4. Higher requirements for lubrication and cooling.
Type:gearbox WPAModel:WPA 40-250Ratio:1:10,15,20,25,30,40,50,60Color:Blue/Silver Or On Customer RequestMaterial:Housing: Die-Cast Iron castWorm Gear-Copper-10-3#Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRCShaft-chromium steel-45#Packing:Carton and Wooden CaseBearing:C&U BearingSeal: NAK SKFWarranty:1 YearInput Power: 0.06KW,0.09KW
Usages:Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing, 24V 3000RPM Planetary Reduction Gearbox Dyeing,Woodworking,Glass.

IEC Flange:
56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ON
Lubricant:Synthetic&Mineral
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FAQ: Are you trading company or manufacturer ?A: We are factory.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance , Fast Shipping Crankshaft Belt Pulley for Gm Chevrolet S10 Blazer Astra Vectra Cd Elegance Elite Gl 1995- 93321182 balance before shippment.If you have another question, pls feel free to contact us as below:
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The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale  with Free Design CustomChina Hot selling wpa worm gear box worm gear reducer gearbox high torque worm gearbox and motor reduction gearbox for sale  with Free Design Custom

China high quality DM-30RS385 30mm dc spur gear motor for window shutter with Best Sales

Warranty: 1 year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 0.15 KG
Customized support: OEM, ODM
Gearing Arrangement: Spur
Output Torque: 0.5~10kgf.cm
Input Speed: 3000-10000rpm
Output Speed: 5-1000rpm
Working Current: 0.3-1.5A
Gearbox Size: 30mm round
Stall Torque: 1kgf.cm-30kgf.cm
Driving Motor Speed: 3000rpm-10000rpm
Gears Style: Metal gear
Shaft diameter: 5mm
Normal Shaft Length: 22mm
Certification: CE, Rohs
No load Working Hours: 500 hours
Product Keywords: motor for wind generator
Packaging Details: Inside plastic tray or foam packed with outer paper cartons

DM-30RS385 motor for wind generator motors sliding gate permanent magnet 12v dc
1. Main voltage: 3V, 6V, 12VDC, 24VDC
2. Typical applications: Automatic door-lock, projector, hairdressing equipment
3. Round Gearbox size: φ30mm*L
4. Torque: 2-16kgf.cm
5. Direction: CW, CCW
6. Voltage, speed, and shaft can be customized based
7. Encoder 13PPR available

Appearance size:

Gearbox Data :
Number of stages
4
5
6
7
8
Reduction ratio
37
88,114,131
206,265,305
341,392,450
619,711,796 914,1049, High quality timing belt Crankshaft pulley for Hyundai h100 D4BA 23129-42070 42000 42001 42011 1548
1857,2132
2387,2447
Gearbox length “L”mm
22.2
24.8
27.4
30
32.6
Breaking torque(kgf.cm)
10
12
16
20
20
Gearbox efficiency
65%
59%
53%
48%
43%

Driving Motor Data :
Motor model
Rated
Volt.
No load
Load
Stall
Current
Speed
Current
Speed
Torque
Output
power
Torque
Current
V
mA
r/min
mA
r/min
gf.cm
W
gf.cm
mA
DM-385-012-3000
12
≤60
3000
≤150
2200
35
0.8
≥110
≥360
DM-385-012-4500
12
≤70
4500
≤300
3300
55
1.9
≥210
≥960
DM-385-012-6000
12
≤100
6000
≤600
4500
80
3.7
≥280
≥1600
DM-385-571-3000
24
≤28
3000
≤70
2200
35
0.8
≥110
≥160
DM-385-571-4500
24
≤50
4500
≤150
3300
55
1.9
≥180
≥380
DM-385-571-6000
24
≤70
6000
≤300
4500
80
3.7
≥250
≥800

Gear Motor Data:
Motor model
Rated
Volt.
No load
Load
Stall
Current
Speed
Current
Speed
Torque
Output power
Torque
Current
V
A
r/min
A
r/min
kgf.cm
W
kgf.cm
A
DM-30RS3850126000-265K
12.0
0.21
23.1
0.70
17.2
12.0
2.16
48.0
2.14
DM-30RS3850126000-341K
12.0
0.22
17.4
0.70
12.9
16.0
2.15
63.0
2.09
DM-30RS38501212000-20K
12.0
0.36
576.7
1.42
446.2
1.56
7.13
6.9
5.06
DM-30RS3855717300-36.7K
24.0
0.08
189.5
0.30
150.7
1.89
2.91
8.0
1.14
DM-30RS3855718000-36.7K
24.0
0.09
214.5
0.34
169.1
1.90
3.28
9.0
1.27

Curve Chart :
Model: DM-30RS3850126000-265K

Model: DM-30RS3850126000-341K

Remark:
Gear Motor Torque=Driving motor torque*Reduction ratio*Gearbox efficiency;
Gear Motor Speed=Driving motor speed/Reduction ratio
Motor detailed config can be customized according to customer’s requests,like voltage,speed,as well as shaft length and shape…
Welcome OEM or ODM projects

Product picture

Office

Workshop

Machine and Testing Equipment

Delivery

About us
HangZhou Xihu (West Lake) Dis.ming Motor Co., Ltd. is expecialized in micro dc motors and dc gear motors. With 10-year-experience and a professional R & D team, Xihu (West Lake) Dis.ming Motor stands out in gear motor market in China. We have successfully worked out over 100 series of micro DC motors. Our products are widely used in household appliances, Custom Auto car suspension bushes Rubber Bushing spring bushing audio/video products, office equipment, health-care and beauty-care facilities, medical appliances, high-class toys, electronic tools, electronic commodity, automotive parts and automatic systems.

FAQ

  • Q: What kind of motors can you provide?
  • A: We can provide dc motor, dc gear motor including spur gear motor, planetary gear motor, worm gear motor; voltage, free load speed, rated speed, rated torque and size can be customized;
  • Q: What is the delivery time for samples and mass production?
  • A: For samples if we don’t have material stock, delivery date 15-20days; if with stock, produce date can be 3-5days;
  • For mass production, normally arrange under schedule, the ealier your order is, the faster we will produce; in slack season delivery date is 25 dasy; busy season we will need more than 30 days if quantity is large;
  • Q: What spec. shall I provide before sample making?
  • A: A good questions! Pls tell us spec. of voltage, free-load speed, load speed, rated torque, size spec. or other special requirement; we will provide our best recommend to you;
  • Q: Is there testing report or motor specification when I get the sample?
  • A: Yes, we provide the testing report and specification in PDF file after sample is ready;
  • Welcome to inquire!

    How to Select a Gearbox

    When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
    gearbox

    Function

    The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
    The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
    A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
    In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

    Purpose

    A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
    Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
    Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
    When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
    gearbox

    Application

    When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
    China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
    A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
    The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

    Material

    When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
    The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
    In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
    The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
    gearbox

    Manufacturing

    The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
    The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
    Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
    The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

    China high quality DM-30RS385 30mm dc spur gear motor for window shutter  with Best SalesChina high quality DM-30RS385 30mm dc spur gear motor for window shutter  with Best Sales