Product Description
| AC Gear Motor | |||||||
| 4 | RK | 25 | R | C | C | F | G10 |
| Outer Diameter | Motor Type | Power Capacity | Speed Motor | Votalge | Output Shaft Shape | Accessories | Derived Code |
| 2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 100mm |
IK – Induction RK – Reversible TK – Torque |
6 – 6W 15 – 15W 40 – 40W 60 – 60W 90 – 90W 120 – 120W 140 – 140W 180 – 180W 200 – 200W 250 – 250W |
R | A -1 Phase 110V C – 1 Phase 220V C2 – 1 Phase 110V/220V S – 3 Phase 220V S2 – 3 Phase 220V/380V S3 – 3 Phase 380V S4 – 3 Phase 440V SS3 – 3 Phase 220V/380V |
A – Round Shaft C – Toothed Shaft |
T/P – Thermally Protected F – Fan M – Electro-manetic Z – Damping |
Dimension Shaft Length |
| AC Gearhead | |||||
| 4 | GN | 60 | K | G12 | T |
| Outer Diameter | Motor Shaft Shape | Gear Ratio | Bearing Model | Output Shaft Diameter | Installation Method |
| 2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 104mm |
GN – Bevel Gear Shaft GU – Bevel Gear Shaft GS – Strengthen T-shaped installation GZ – Right-angle gearbox GM – Intermediate gearbox |
60 – 1:60 | K – Standard Rolling Bearings RT – Right Angle RC – Right Angle Hollow |
G12 – Ф12mm | L – Screw Hole T – Through Hole |
| Specifications of Motor | |||||||||||||||||||
| Motor Type | Motor Model No. | Description | Rating | Start Condenser | Gear Model No. | ||||||||||||||
| Cylindncal Output Shaft |
Pinion Cut Output Shaft |
Force | Peripheral Wave No. | Valtage | Current | Start Turning Moment | Turning Moment | Revolving No. | Capacity | Resistance Voltage | Pairing Bearing | Middle Gear | |||||||
| ( W ) | ( Hz ) | ( V ) | ( A ) | ( gcm ) | ( gcm ) | ( rpm ) | ( uF ) | ( V ) | |||||||||||
| Rerersible Motor |
4RK25A-A | 4RK25GN-A | 25 | 50 | 110 | 0.60 | 1950 | 1950 | 1250 | 8 | 250 | 4GN-K | 4GN10X | ||||||
| 60 | 110 | 0.55 | 1650 | 1620 | 1500 | 7 | |||||||||||||
| 4RK25A-C | 4RK25GN-C | 50 | 220 | 0.30 | 1950 | 1950 | 1250 | 2 | 500 | 4GN-K | 4GN10X | ||||||||
| 60 | 220 | 0.27 | 1650 | 1620 | 1500 | 1.8 | |||||||||||||
| 4RK30A-A | 4RK30GN-A | 30 | 50 | 110 | 0.70 | 2400 | 2350 | 1250 | 10 | 250 | 4GN-K | 4GN10X | |||||||
| 60 | 110 | 0.65 | 1950 | 1950 | 1500 | 8 | |||||||||||||
| 4RK30A-C | 4RK30GN-C | 50 | 220 | 0.35 | 2400 | 2350 | 1250 | 2.5 | 500 | 4GN-K | 4GN10X | ||||||||
| 60 | 220 | 0.32 | 1950 | 1950 | 1500 | 2 | |||||||||||||
| 4RK40A-A | 4RK40GN-A | 40 | 50 | 110 | 0.80 | 3250 | 3250 | 1250 | 16 | 250 | 4GN-K | 4GN10X | |||||||
| 60 | 110 | 0.75 | 3600 | 2600 | 1500 | 14 | |||||||||||||
| 4RK40A-C | 4RK40GN-C | 50 | 220 | 0.40 | 3250 | 3250 | 1250 | 4 | 500 | 4GN-K | 4GN10X | ||||||||
| 60 | 220 | 0.38 | 2600 | 2600 | 1500 | 3.5 | |||||||||||||
| Induction Motor |
4IK25A-A | 4IK25GN-A | 25 | 50 | 110 | 0.55 | 1650 | 1950 | 1250 | 7 | 250 | 4GN-K | 4GN10X | ||||||
| 60 | 110 | 0.50 | 1380 | 1620 | 1500 | 6 | |||||||||||||
| 4IK25A-C | 4IK25GN-C | 50 | 220 | 0.28 | 1650 | 1950 | 1250 | 1.8 | 500 | 4GN-K | 4GN10X | ||||||||
| 60 | 220 | 0.25 | 1350 | 1620 | 1500 | 1.5 | |||||||||||||
| 4IK30A-A | 4IK30GN-A | 30 | 50 | 110 | 0.65 | 2050 | 2350 | 1250 | 10 | 250 | 4GN-K | 4GN10X | |||||||
| 60 | 110 | 0.60 | 1750 | 1950 | 1500 | 8 | |||||||||||||
| 4IK30A-C | 4IK30GN-C | 50 | 220 | 0.33 | 2050 | 2350 | 1250 | 2.2 | 500 | 4GN-K | 4GN10X | ||||||||
| 60 | 220 | 0.30 | 1750 | 1950 | 1500 | 2 | |||||||||||||
| External Dimension | |||||||||||||||||||
| Type | Reduction Ratio | L1(mm) | L2(mm) | L3(mm) | |||||||||||||||
| 4IK(RK)25A(GN) | 1:3 ~ 1:20 | 86 | 32 | 118 | |||||||||||||||
| 4IK(RK)30A(GN) | 86 | 32 | 118 | ||||||||||||||||
| 4IK(RK)40A(GN) | 101 | 32 | 133 | ||||||||||||||||
| 4IK(RK)25A(GN) | 1:25 ~ 1:180 | 86 | 44 | 130 | |||||||||||||||
| 4IK(RK)30A(GN) | 86 | 44 | 130 | ||||||||||||||||
| 4IK(RK)40A(GN) | 101 | 44 | 145 | ||||||||||||||||
| Gear Head-Torque Table (kg.cm) | |||||||||||||||||||
| ( kg.cm x 9.8 ÷ 100 ) = N.m | |||||||||||||||||||
| r/min | 500 | 300 | 200 | 150 | 120 | 100 | 75 | 60 | 50 | 30 | 20 | 15 | 10 | 7.5 | 6 | 5 | 3 | ||
| Gear Redcution Ratio | 50Hz | 3 | 5 | 7.5 | 10 | 12.5 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 150 | 200 | 250 | 300 | 500 | |
| 60Hz | 3.6 | 6 | 9 | 15 | 18 | 30 | 36 | 60 | 90 | 120 | 180 | 300 | 360 | 600 | |||||
| Permissible Load | 25W | kg.cm | 4 | 6.7 | 10 | 13.3 | 16 | 20 | 26.7 | 32 | 39 | 65 | 80 | 80 | 80 | 80 | 80 | 80 | 80 |
| 30W | kg.cm | 4.8 | 8 | 12 | 16 | 20 | 24 | 32 | 38 | 45 | 76 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | |
| 40W | kg.cm | 6.7 | 11 | 16 | 21.3 | 28 | 33 | 42 | 54 | 65 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | |
| Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed. Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor White background indicates: rotation in the opposite direction |
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FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china.
We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W,
AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.
Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC.
And the advanced test-ing machine can assure of qualified products delivered.
Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us,
or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc.
please do not hesitate to let us know, then we can suggest a suitable motor per your request.
Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us?
A: You can send us an inquiry.
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| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-12-19
China manufacturer high toruqe low rpm small dc 12v moter gear with miniature planetary gearbox&planetary reducer near me supplier
Model Number: ET-PGM36
Usage: Home Appliance, Security and safe industry; Robotics and Automation
Type: GEAR MOTOR
Torque: 1-130 kg.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Drip-proof
Speed(RPM): 0.5-1500rpm
Continuous Current(A): 2.0A
Efficiency: 75%
Certification: ce, RoHS
weight: 400g
shaft diameter: 8mm
shaft length: Customized
size: 36*57.5
Keywords: Precious Metal Brush
gear: Precise Metal Gears
Rotation: CW/CCW Running
noise: Low noise
voltage: 6.0-24VDC
speed: 0.5-600rpm
Packaging Details: 1.Export standerd carton/foam. 2.Customized packing condition per your requirements
Port: HangZhou and hk
high toruqe low rpm small dc 12v moter gear with miniature planetary gearbox&planetary reducer
Motor Performance:
1.Type
ET-PGM36 DC Gear Motor
2.Brand
ET
3.Voltage
6-24 VDC
4.Speed
0.5-1500 rpm
5.Torque
1-100 kg.cm
8.Construction
Permanent Magnet
9.Direction of Rotation
CW,CCW
11.Application
Safe Lock, Security, Robotics,Roast Machine,Fireplace,
Household Electronic Appliance
12.Certification
CE,RoHS
13.MOQ
3000pcs
14.Production Capacity
20000pcs per day
15.Payment Term
T/T,Paypal
16.Packing
Carton and Foam
Motor Datasheet:
Packaging & Shipping Packing:
1.Export standerd carton/foam.
2.Customized packing condition per your requirements
Shipping:
10-15 days after received your payment. Usually we use DHL and Fedex.
We are can make it according to your requirements.
Our Services
1.Your inquiry related to our producta will be replied within 24 hours.
2.All your inquiries will be well explained by our experienced staff.
3.We can customize the motor according to your requirements.
4.We will keep the secret for all our customers.
Quality Policy: No Best, just Better! Quality Target: The output products yield reach 100%
Lead time target: On lead time reach 100% Return: No , Returns were controlled under 1 time per year.
Complain: No. Complain satisfaction reach 100%
Company Information
We can customize the motor according to customer’s project, If you have any question about the motor, please feel free to contact us, Agricultural Gearbox Industrial Reducer Manufacturer Baler Gearbox your inquiry will be welcomed.
Production Capacity:
5000pcs gear motors per day, 10k piece dc motor per day.
Our Advantage:
1.High efficiency up to 80%-90%.
2.Low noise, long life, small volume.
3.High Reliability.
4.Customized.
Main Equipment:
Winding Machine, Dynamic Balance Machine, Spot-welder Machine, Knurling Machine, Automatically butts Welding Machine, Magnetizing Machine, Precision Lathe, Grinding Machine, Milling Machine, Lathe, Punth….
Quality Control:
we can customize the motor according to customer’s project, If you have any question about the motor, please feel free to contact us, your inquiry will be welcomed.
Certifications
FAQQ: Can you make a motor customized?
Yes, we can and we welcome that.
Q: What is teh deliverly time of sample and the cargo?
For samples, generally it needs 3-5 working days with regular specification, Hot sale new 250cc racing shaft drive 2 seat cheap go kart k3 k5 k7 s for adults and 15-20 working days for the cargo; If not, then it needs about 7-10 working days for samples with special specification, 25 working days for the cargo.
Q:What is your MOQ?
Generally, if it is for dc gear motor, then the MOQ is 1k; while 5k for the dc motor. But our company have policy to support first trial order with small quantity.
Q:Do you have motors in stocks?
NO, all the motor is made according to the customers’ requirements, so it is difficult for us to make in stocks.
Q: What is the payment terms?
For small amount like samples, we would like the paypal; and TT for the big order. We also accept 50% deposit, balance paid before the shipping .
Q:What is the shipping method?
For samples and small orders, we recommend the Express, like DHL, FEdEX and TNT. It is very fast, safe and relatively cheap; We go with FOB/CIF/CFR terms if shippment by sea and air.
Q:What information do you need if we need a recommendation on motor?
We need to know the basic specification of the motor:Dimesnion, Application, Voltage, BroadLink WiFi Smart Home Roller Blinds Window Motor Speed and Torque. If you have samples, it would be better you send us your samples. We can test and find them out.
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.